Just a little feature on the Power Valve Servo. These things, in my experience are prone to failure. The one featured here has three faults which I have encountered more than once, on several Servos. They are burnt out circuit boards, broken gears and springs missing from the carbon brushes. Here's a quick quide to dismantling.
Remove the magnet canister that covers the motor. This has 3 screws and may take a bit of effort to get off, there is a gasket sealing it on, and the force of the magnets is quite strong.
![](https://static.wixstatic.com/media/90a441_4ee3415bd41d4b6caeab2ff250104470~mv2.jpg/v1/fill/w_146,h_109,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_4ee3415bd41d4b6caeab2ff250104470~mv2.jpg)
Remove the back cover to expose the circuit board, here you can see it is burnt. Seperate the plug connector, and undo the two screws.
![](https://static.wixstatic.com/media/90a441_a65d2ae5de1a4a39b933f07ff0d3574a~mv2.jpg/v1/fill/w_146,h_109,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_a65d2ae5de1a4a39b933f07ff0d3574a~mv2.jpg)
With the board removed, the gears are now visible. Again, you can see a couple of teeth missing from the large gear next to the motor drive gear, the one on the left. Lift out the large gear, and its spacer.
![](https://static.wixstatic.com/media/90a441_b1eda033f30142a9ab130519ce09af19~mv2.jpg/v1/fill/w_146,h_109,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_b1eda033f30142a9ab130519ce09af19~mv2.jpg)
Push the black plastic fitting into the casing to get the motor winding out. Its a snug fit, so take care not to damage the motor.
![](https://static.wixstatic.com/media/90a441_593ca0598fae48feb003a45a3e07b0d7~mv2.jpg/v1/fill/w_146,h_109,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_593ca0598fae48feb003a45a3e07b0d7~mv2.jpg)
With the motor winding out of the way, more damage can be seen.
![](https://static.wixstatic.com/media/90a441_5d54b3cbac02437a87d252a38c7571d9~mv2.jpg/v1/fill/w_138,h_184,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_5d54b3cbac02437a87d252a38c7571d9~mv2.jpg)
The motor winding looks like this, note that this one is in poor condition.
![](https://static.wixstatic.com/media/90a441_6b6498b7eb4a4811945bd09ee320282c~mv2.jpg/v1/fill/w_138,h_184,al_c,q_80,usm_0.66_1.00_0.01,blur_2,enc_auto/90a441_6b6498b7eb4a4811945bd09ee320282c~mv2.jpg)
All that remains is to use an adjustable spanner and allen key, and the pulley can be removed from the casing, which can now be cleaned up and rebuilt/tested or binned if its as bad as this one!